Optimization of Roundness Error in Deep Hole Drilling using Cuckoo Search Algorithm
Keywords:Deep hole drilling, roundness error, optimization, ANOVA, Cuckoo Search
AbstractIn the manufacturing industry, machining is a part of all manufacture in almost all metal products. Machining of holes is one of the most common processes in the manufacturing industries. Deep hole drilling,Â DHD is classified as a complex machining process .This study presents an optimization of machining parameters in DHD using Cuckoo Search algorithm, CS comprising feed rate (f), spindle speed (s), depth of hole (d) and Minimum Quantity Lubrication MQL, (m). The machining performance measured is roundness error, Re. The real experimentation was designed based on Design of Experiment, DoE which is two levels full factorial with an added centre point. The experimental results were used to develop the mathematical model using regression analysis that used in the optimization process. Analysis of variance (ANOVA) and Fisherâ€˜s statistical test (F-test) are used to check the significant of the model developed.Â According to the results obtained by experimental the minimum value of Re Â is 0.0222Âµm and by CS is 0.0198Âµm. For the conclusion, it was found that CS is capable of giving the minimum value of Re as it outperformed the result from the experimental.
Al-Zubaidi S, Ghani JA, Haron CH. Optimization of cutting conditions for end milling of Ti6Al4V Alloy by using a Gravitational Search Algorithm (GSA). Meccanica. 2013 Sep 1;48(7):1701-15.
Buragohain M, Mahanta C. A novel approach for ANFIS modelling based on full factorial design. Applied soft computing. 2008 Jan 1;8(1):609-25.
Deng CS, Chin JH. Roundness errors in BTA drilling and a model of waviness and lobing caused by resonant forced vibrations of its long drill shaft. Journal of manufacturing Science and Engineering. 2004 Aug 1;126(3):524-34.
Deng CS, Chin JH. Hole roundness in deep- hole drilling as analysed by Taguchi methods. The International Journal of Advanced Manufacturing Technology. 2005 Mar 1;25(5-6):420-6.
Deris AM, Zain AM, Sallehuddin R, Sharif S. Harmony search optimization in dimensional accuracy of die sinking EDM process using SS316L stainless steel. InJournal of Physics: Conference Series 2017 Sep (Vol. 892, No. 1, p. 012003). IOP Publishing
Kamaruzaman AF, Zain AM, Mustaffa NH, Yusof NM, Najarian F. Roundness Error in Deep Hole Drilling using Twist Drills and Cold Mold Steel 718. Indian Journal of Science and Technology. 2017 May 5;10(17).
Khan SA, Nazir A, Mughal MP, Saleem MQ, Hussain A, Ghulam Z. Deep hole drilling of AISI 1045 via high-speed steel twist drills: evaluation of tool wear and hole quality. The International Journal of Advanced Manufacturing Technology. 2017 Oct 1;93(1-4):1115-25.
Lauro CH, Pereira RB, BrandÃ£o LC, Davim JP. Design of Experimentsâ€”Statistical and artificial intelligence analysis for the improvement of machining processes: A review. InDesign of Experiments in Production Engineering 2016 (pp. 89-107). Springer, Cham.
Mohamad AB, Zain AM, Nazira Bazin NE. Cuckoo search algorithm for optimization problemsâ€”a literature review and its applications. Applied Artificial Intelligence. 2014 May 28;28(5):419-48.
Narooei KD, Ramli R, Rahman MN, Iberahim F, Qudeiri JA. Tool routing path optimization for multi-hole drilling based on ant colony optimization. World Applied Sciences Journal. 2014;32(9):1894-8.
Noordin MY, Venkatesh VC, Sharif S, Elting S, Abdullah A. Application of response surface methodology in describing the performance of coated carbide tools when turning AISI 1045 steel. Journal of materials processing technology. 2004 Jan 1;145(1):46-58.
Pavlyukevich I. LÃ©vy flights, non-local search and simulated annealing. Journal of Computational Physics. 2007 Oct 1;226(2):1830-44.
Ramli, Azlan, et al. "Investigation on Improvement of Surface Roughness Using Rotary Ultrasonic Assisted Machining Technique for Hardened Steel Material." (2017).
Sharif S, Mohruni AS, Noordin MY. Modeling of tool life when end milling on Titanium Alloy (Ti-6Al-4V) using response surface methodology. InProceeding of 1st International Conference & 7th AUN/SEED-Net Field wise Seminar on Manufacturing and Material Processing, Kuala Lumpur, Malaysia 2006 Mar 15 (pp. 14-15).
Thil J, Haddag B, Nouari M, Barlier C, Papillon L. Experimental and analytical analyses of the cutting process in the deep hole drilling with BTA (Boring Trepanning Association) system. Mechanics & Industry. 2013 Jan;14(6):413-29.
Yang XS, Deb S. Cuckoo search via LÃ©vy flights. InNature & Biologically Inspired Computing, 2009. NaBIC 2009. World Congress on 2009 Dec 9 (pp. 210-214). IEEE.
Yang XS, Deb S. Engineering optimisation by cuckoo search. arXiv preprint arXiv:1005.2908. 2010 May 17.
Zain AM, Haron H, Sharif S. Integrated ANNâ€“GA for estimating the minimum value for machining performance. International Journal of Production Research. 2012 Jan 1;50(1):191-213.
Zainal N, Zain AM, Sharif S, Hamed HN, Yusuf SM. An integrated study of surface roughness in EDM process using regression analysis and GSO algorithm. InJournal of Physics: Conference Series 2017 Sep (Vol. 892, No. 1, p. 012002). IOP Publishing.
Zhao JW, Chen GQ. Roundness error assessment based on particle swarm optimization. InJournal of Physics: Conference Series 2005 (Vol. 13, No. 1, p. 261). IOP Publishing.
How to Cite
Copyright of articles that appear in Elektrika belongs exclusively to Penerbit Universiti Teknologi Malaysia (Penerbit UTM Press). This copyright covers the rights to reproduce the article, including reprints, electronic reproductions, or any other reproductions of similar nature.