Optimization of Roundness Error in Deep Hole Drilling using Cuckoo Search Algorithm

Authors

  • Azizah Mohamad Applied Industrial Analytics Research Group, School of Computing, Faculty of Engineering, Universiti Teknologi Malaysia
  • Azlan Mohd Zain Applied Industrial Analytics Research Group, School of Computing, Faculty of Engineering, Universiti Teknologi Malaysia
  • Razana Alwee Applied Industrial Analytics Research Group, School of Computing, Faculty of Engineering, Universiti Teknologi Malaysia
  • Noordin Mohd Yusof Department of Materials, Manufacturing and Industrial Engineering, Faculty of Mechanical Engineering ,Universiti Teknologi Malaysia
  • Farhad Najarian Department of Materials, Manufacturing and Industrial Engineering, Faculty of Mechanical Engineering ,Universiti Teknologi Malaysia

DOI:

https://doi.org/10.11113/elektrika.v18n3.174

Keywords:

Deep hole drilling, roundness error, optimization, ANOVA, Cuckoo Search

Abstract

In the manufacturing industry, machining is a part of all manufacture in almost all metal products. Machining of holes is one of the most common processes in the manufacturing industries. Deep hole drilling,  DHD is classified as a complex machining process .This study presents an optimization of machining parameters in DHD using Cuckoo Search algorithm, CS comprising feed rate (f), spindle speed (s), depth of hole (d) and Minimum Quantity Lubrication MQL, (m). The machining performance measured is roundness error, Re. The real experimentation was designed based on Design of Experiment, DoE which is two levels full factorial with an added centre point. The experimental results were used to develop the mathematical model using regression analysis that used in the optimization process. Analysis of variance (ANOVA) and Fisher‘s statistical test (F-test) are used to check the significant of the model developed.  According to the results obtained by experimental the minimum value of Re  is 0.0222µm and by CS is 0.0198µm. For the conclusion, it was found that CS is capable of giving the minimum value of Re as it outperformed the result from the experimental.

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Published

2019-12-19

How to Cite

Mohamad, A., Mohd Zain, A., Alwee, R., Mohd Yusof, N., & Najarian, F. (2019). Optimization of Roundness Error in Deep Hole Drilling using Cuckoo Search Algorithm. ELEKTRIKA- Journal of Electrical Engineering, 18(3), 44–48. https://doi.org/10.11113/elektrika.v18n3.174

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Articles